News Archives - J S Burgess Engineering Ltd

Skip Safety First: The Build Features That Make All the Difference

Johanna Munoz — Thu, 25 Sep 2025 10:09:29 +0000

Every skip on a construction site carries more than just waste – it carries risk. The fatal injury rate in the UK waste sector is over 9 times the national industry average. A standard 8 cubic metre site skip weighs around 700 kg when empty, and well over 3 tonnes when fully loaded. That’s serious kinetic energy and when these skips are moved, lifted, or stacked, they transform into potentially lethal hazards.

Whether on a busy construction site, a recycling centre, or during roadside collections, skips are exposed to heavy handling, unpredictable conditions, and varied user experience levels. That’s why we design and manufacture skips with safety built in – not bolted on. In this blog, we explore the key skip design features that support safe operation, protect users and handlers, and help organisations stay compliant with health and safety standards.

Reinforced Lifting Points for Secure Handling

Improper lifting is one of the leading causes of skip-related incidents. All JS Burgess skips are fitted with reinforced lifting lugs and trunnions reinforced lugs designed to CHEM (Container Handling Equipment Manufacturers) TS 3 standards to handle repeated crane or loader lifts without deformation. These points are precisely positioned and welded to ensure balanced lifting, reducing the risk of tipping or swinging during transport.

Designed to Prevent False Hook Engagement (TS 14)

HSE safety alerts have highlighted a serious common skip hazard: false hook engagement, where a skip is lifted from the wrong point, such as a projecting lip, rather than the intended catch bar. This can cause skips to swing uncontrollably or release mid-air. Our skips comply with CHEM TS 14, which specifies:

No base plate projection in hook zones
Properly located and profiled catch bars
Clear lifting points that match hook lift equipment

Following TS 14 helps eliminate one of the most hazardous skip-lifting scenarios.

Stackable Frames with Built-In Safety Stops

Many sites require skips to be stacked when not in use but stacking poses real risks if units are unstable or improperly aligned. That’s why JS Burgess offers skips with stacking guides, tapered walls, and integrated safety stops, ensuring they nest securely and reduce the risk of slippage during storage or loading.

This not only enhances safety but also saves yard space, making your operations more efficient.

Anti-Tamper and Secure Lid Options

Unsecured skips can be a hazard, whether from wind-blown waste, unauthorised dumping, or exposure to hazardous materials. To address this, we offer lockable skip lids and sprung covers for ease of use and improved control during opening/closing.

Lidded skips are ideal for containing fine or lightweight waste and preventing accidents caused by overflowing contents or environmental exposure. For industrial waste or confidential materials, our security lids help ensure compliance with waste handling policies and environmental best practice.

Heavy-Duty Floor and Side Panels

Weak or buckled skip walls can cause load shifting or collapse, both of which pose risks during loading, unloading, and transport. Our skips are manufactured with high-gauge steel, often featuring fully seam-welded joints and internal strengthening plates.

This reinforces the skip against impacts from heavy or abrasive waste materials such as bricks, rubble, and scrap, ensuring structural integrity even under constant use. A robust build extends not only the skip’s lifespan but also helps prevent failure under pressure – literally.

Tipping Safety Features

Our roll-on/roll-off skips and rear-end loading skips are fitted with tipping plates, bump stops, and guide runners to support safe loading and offloading. These features reduce the risk of misalignment, tipping accidents, or skip slippage when in use with mechanical equipment.

Where relevant, skips can also be supplied with drop-down doors or internal steps to allow safer manual loading, reducing lifting strain and improving ergonomics for site teams.

Custom Paint and Labelling for Visibility and Compliance

High-visibility markings, reflective strips, and custom stencilling are simple but effective safety features. JS Burgess skips can be finished in bright RAL colours, with custom safety decals, weight limits, or site-specific handling instructions applied during manufacture.

This helps reduce human error, enhances visibility in low-light conditions, and supports compliance with workplace safety policies or local authority standards.

Built-In Safety, Built to Last

At JS Burgess, our commitment to skip safety starts at the design table. Every weld, hinge, lid, and label is considered from both a durability and safety perspective. By investing in well-built, safety-led skips, you’re not just meeting regulations; you’re protecting your team, your reputation, and your bottom line.

If you’re looking to upgrade your skip fleet with safer, longer-lasting solutions, get in touch with our team to discuss your requirements.

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JS Burgess to Exhibit at FIT Show 2025 – Showcasing Stillage Solutions for the Fenestration Industry

Johanna Munoz — Wed, 16 Apr 2025 09:28:35 +0000

29th April – 1st May, Birmingham NEC

JS Burgess Engineering is proud to announce its first-ever appearance at the FIT Show 2025, the UK’s only dedicated trade show for the window, door, flat glass, hardware, and roofing industries. As the UK’s leading stillage manufacturer, JS Burgess is bringing its expertise and innovative product range to the NEC Birmingham this May – offering attendees a first-hand look at the transport and storage solutions that support and shape fenestration logistics.

Why FIT Show?

With a decades-long reputation for delivering high-quality, custom-engineered metalwork, JS Burgess serves a range of industries across the UK and Europe. But glass handling, window systems, and large-format stillages are a core part of the product range, so FIT 25 is a clear opportunity.

Robert Taylor, Business Development Manager commented:

“For us, attending FIT Show just makes sense. We’ve been supplying stillages, A-frames, L-frames, and custom cages to some of the biggest names in fenestration for years. FIT Show brings that whole community together under one roof. It’s the ideal space to connect, collaborate, and show how our solutions can reduce damage, increase efficiency, and protect valuable materials in transit.”

What JS Burgess Will Be Showcasing

Visitors to the JS Burgess stand will be able to see a selection of their industry-leading stillages and storage solutions, each designed to meet the rigorous demands of transporting and storing glass, doors, panels, and other fragile or oversized products. Key highlights include:

A-Frame Stillages: Ideal for the secure handling of sheet glass and panels, A-frames are a staple in the fenestration supply chain. JS Burgess offers both standard and bespoke A-frame designs that combine durability, practicality, and safety.

L-Frame Stillages: Perfect for specific product dimensions or limited-space logistics, L-frames are a more compact alternative to traditional A-frames. These solutions offer robust support while optimising storage and transport efficiency.

Specialist Cages and Containers: Whether you’re moving sealed units, glazed frames, or other bespoke components, JS Burgess can design and manufacture custom cages that offer complete protection and ease of handling.

All products are manufactured at JS Burgess’s UK facility, ensuring high standards of quality control, quick turnaround, and full design support for bespoke builds.

Driving Innovation in Glass & Fenestration Handling

With increasing pressure on manufacturers and installers to improve sustainability, reduce product damage, and streamline operations, JS Burgess’s reusable steel stillages present a smart, long-term solution. Their products are engineered not only for strength and safety but also for reusability, stackability, and space-saving efficiency, making them an eco-conscious and cost-effective alternative to wooden pallets or single-use crating.

“Our customers are under pressure to deliver fast, safely, and with minimal waste,” explains Robert. “That’s exactly what our products are built to support. Whether it’s a single stillage or a complete fleet solution, we’re here to help businesses move smarter.”

In addition to high-capacity storage tanks, JS Burgess provides storm filtration tanks engineered to integrate with external filtration systems for regulatory-compliant water discharge. As part of our steel fabrication service, we can design and manufacture custom watertight steel structures designed to meet diverse industry needs.

JS Burgess continues to be a trusted engineering partner for water utilities and infrastructure providers across the UK. We remain at the forefront of helping clients tackle flood risks, meet compliance standards, and deploy cost-effective, scalable infrastructure.

To learn more about our stormwater storage, filtration tanks, and bespoke steel fabrication services, contact us today.

Join JS Burgess at FIT Show 2025

JS Burgess invites all attendees at FIT Show 2025 to visit their stand, meet the team, and see their industry-focused products up close. Whether you’re a manufacturer, installer, or logistics provider in the fenestration industry, this is your opportunity to discover how JS Burgess can help protect your product and optimise your process.

FIT Show 2025 takes place at the NEC Birmingham from April 29th – 1st May. Be sure to stop by the JS Burgess stand M82 to explore what the UK’s leading stillage manufacturer can do for your business.

To learn more about our stormwater storage, filtration tanks, and bespoke steel fabrication services, contact us today.

The post JS Burgess to Exhibit at FIT Show 2025 – Showcasing Stillage Solutions for the Fenestration Industry appeared first on J S Burgess Engineering Ltd.

A Case Study: Engineered Stormwater Solutions for Severn Trent

Johanna Munoz — Thu, 27 Mar 2025 10:25:15 +0000

Overview

Managing stormwater effectively is a growing challenge for water utilities, requiring innovative solutions to prevent flooding, comply with environmental regulations, and ensure operational efficiency. Severn Trent, one of the UK’s largest and most trusted water utility companies, serves millions of homes and businesses across the Midlands and Wales, maintaining an extensive network of treatment plants, pumping stations, and drainage systems. With increasing pressure from climate change, extreme weather events, and evolving regulatory requirements, Severn Trent needed a cost-effective and transportable stormwater storage solution to prevent overflow incidents at small treatment works and pumping stations, ensuring continued service reliability and environmental protection across its network.

As a specialist in bespoke steel fabrication and engineered water containment solutions, JS Burgess delivered high-capacity stormwater storage tanks designed for rapid deployment, relocation, and long-term resilience.

The Challenge: Addressing Stormwater Overflow Risks

Stormwater management presents significant challenges for utility providers like Severn Trent. In recent years, the Midlands and Wales have seen a measurable increase in rainfall, with annual precipitation levels rising by over 10% in Wales over the past 60 years, alongside a growing number of heavy rainfall events. The Midlands has also experienced persistently high rainfall totals, with many months exceeding 100% of the long-term average.

These trends, driven by climate change and increased storm frequency, have placed mounting pressure on drainage systems, treatment works, and pumping stations, raising the risk of surface water flooding and infrastructure overflows. This growing challenge has been further compounded by stricter environmental compliance regulations aimed at protecting natural watercourses from pollution and runoff contamination. As a result, the need for scalable, adaptable water retention systems has never been more critical, ensuring that stormwater can be effectively stored, managed, and discharged in a controlled manner. Key concerns included:

Overflow Prevention – Existing treatment works needed additional capacity to prevent flooding and system overloading.
Rapid Deployment – A transportable solution was required to be easily deployed and relocated across multiple sites.
Compliance & Durability – The storage solution needed to be fully compliant with water retention standards while ensuring long-term reliability.

The Solution: High-Capacity, Transportable Stormwater Storage Tanks

JS Burgess provided Severn Trent with 50-cubic-yard stormwater storage tanks designed specifically to improve stormwater retention and mitigate flooding risks. These tanks featured:

RoRo (Roll-on/Roll-off) Hook-Lift System – Enabling quick relocation and deployment across different sites.
Customisable Designs – Available in open or enclosed configurations, with breather vents included in enclosed models for pressure regulation.
Fully Welded, Watertight Steel Construction – Ensuring long-term durability and minimal maintenance.
Longitudinal Infills – Adding extra structural strength for enhanced resilience in extreme weather conditions.

By integrating these features, JS Burgess provided Severn Trent with a cost-effective, scalable, and flexible stormwater storage solution that could be adapted to changing site conditions.

The Results: Efficient and Scalable Stormwater Management

The implementation of JS Burgess’ stormwater storage tanks delivered measurable improvements in flood prevention and site management for Severn Trent:

Improved Flood Resilience – Additional storage capacity significantly reduced overflow incidents at treatment works.
Transportable & Scalable Solution – RoRo compatibility allowed for easy relocation to different sites as needed.
Operational Efficiency – Tanks were manufactured and delivered rapidly, supporting Severn Trent’s urgent project timelines.
Cost-Effective Alternative – A modular, affordable option compared to permanent infrastructure upgrades.

Conclusion: A Trusted Partner in Stormwater Management

To learn more about our stormwater storage, filtration tanks, and bespoke steel fabrication services, contact us today.

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Delivering Water Storage and Filtration Tank Solutions for the Utilities Sector

Johanna Munoz — Thu, 27 Mar 2025 09:58:44 +0000

Effective stormwater management is an ongoing challenge for utility companies and environmental agencies. Over recent decades, the United Kingdom has experienced a notable increase in rainfall. The frequency and intensity of heavy rainfall events have grown, with the number of days where rainfall totals exceed 95% and 99% of the 1961–1990 average increasing in the last decade.

Extreme weather conditions, increasing regulatory pressures and the need for scalable, cost-effective solutions require innovative approaches to water storage and filtration. JS Burgess is at the forefront of delivering high-capacity stormwater storage and filtration tanks, helping the utilities sector tackle these challenges efficiently.

Working with major water utility providers such as Severn Trent Water, JS Burgess has supplied specialist steel stormwater storage and filtration tanks, offering transportable and compliant solutions for flood prevention and water quality management.

Addressing Stormwater Storage and Treatment Needs

Utility companies face several hurdles when managing stormwater:

Flooding & Overflows – Excess stormwater can overwhelm drainage systems, leading to environmental damage and regulatory issues.
Regulatory Compliance – Water discharge must meet strict environmental standards, requiring pre-treatment to remove contaminants.
Scalability & Mobility – Many utility sites require transportable and flexible storage solutions to adapt to changing needs.
Cost-Effective Infrastructure – Permanent drainage modifications can be expensive and time-consuming.

To address these issues, JS Burgess provides engineered water storage and filtration tank builds, helping utility providers improve stormwater management while ensuring regulatory compliance and operational flexibility.

Engineered Stormwater Storage & Filtration Solutions

Managing stormwater effectively is essential to preventing overflow incidents and ensuring compliance with environmental regulations. High-capacity stormwater storage and filtration tanks provide a cost-effective and transportable solution for water treatment facilities, pumping stations, and industrial sites.

For locations requiring rapid deployment and relocation, 50-cubic-yard Stormwater Storage Tanks offer a versatile option. Designed with a RoRo (Roll-on/Roll-off) hook-lift system, these tanks are available in both open and enclosed configurations, featuring optional:

High-capacity storage to mitigate flooding and overflow risks.
Breather vents (for enclosed models) to regulate internal pressure.
Longitudinal infills for enhanced structural integrity.
Customisable designs to accommodate different site specifications.

For applications where stormwater requires pre-treatment before discharge into natural watercourses, 55-cubic-yard Storm Filtration Tanks provide an efficient solution. Engineered for seamless integration with external filtration systems, these tanks include following options:

Custom-built designs to support a variety of filtration specifications.
Fully welded, watertight steel construction for long-term durability.
Pipe fittings for easy filtration system connectivity.
RoRo hook-lift compatibility for effortless transport and redeployment.

These engineered stormwater solutions deliver reliable, adaptable, and efficient performance, helping to manage stormwater safely while reducing environmental impact.

Why JS Burgess?

By providing high-performance stormwater storage and filtration solutions, JS Burgess helps the water treatment sector improve their flood resilience with tank designs that effectively reduce overflow incidents at critical processing sites. The filtration tanks have also helped meet regulatory compliance standards by supporting cleaner and more controlled water discharge.

The scalability and transportability of JS Burgess’ RoRo-based designs allow tanks to be easily relocated as the site changes over time, providing a flexible and adaptable solution. Additionally, these tanks offer a cost-effective alternative to permanent drainage infrastructure, reducing the need for large-scale modifications while still delivering efficient stormwater management. With a focus on rapid deployment, JS Burgess has the operational capacity to swiftly design, manufacture and deliver, meeting urgent project demands without compromising on quality or performance.

Whether preventing floods or enhancing water quality, JS Burgess continues to be a trusted partner for utility providers. With a proven track record in bespoke container design, our steel storage solutions play an essential role in the efficient movement, secure storage, and safe transport of materials, goods, and products across the UK.

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Steel Storage Solutions for a Safe, Efficient Warehouse

Johanna Munoz — Tue, 18 Feb 2025 15:49:11 +0000

The logistics industry is an important contributor to the UK economy, moving millions of goods daily across supply chains that join up production lines, warehouses, distribution hubs, and transport networks.

Moving a high volume of goods around brings the challenges of safe working and damage prevention. Poor handling, inadequate storage solutions, and unstable packaging can result in accidents and damaged goods, leading to financial losses and delays. This is where stillages, cages, A-frames, and other containers play a vital role. These solutions help businesses minimise risks, protect their products, and maintain a safe working environment. JS Burgess’ range of steel stillages, cages and bins not only streamline operations but also contribute to logistics safety, organisation, and cost-effectiveness.

What are the different storage options?

Stillages

Stillages act as robust platforms, ensuring goods are securely stored or transported without damage. They can be standardised for general use or custom-designed for specific applications. For example:

Tyre Stillages: Designed to securely store and transport vehicle tyres, preventing deformation and damage.
Pipe Stillages: Ideal for long and cylindrical items like pipes, rods, or tubing, providing stability and preventing rolling during transit.
Glass A-Frames: Used for carrying delicate glass panels, the A-shaped design ensures weight is evenly distributed, keeping panes stable and protected during transit. Industries such as construction, glazing, and manufacturing rely on A-frames.
Pallet Stillages: A hybrid between a traditional pallet and a cage, pallet stillages are especially useful for bulky or irregularly shaped items that cannot be secured on traditional pallets.
Post Stillage: Featuring a flat base, similar to a pallet stillage, but with vertical steel posts at the corners. These posts provide structural support for goods, allowing them to be stacked or secured vertically.

Cages

Steel cages are frameworks used to store and move goods securely. Their open structure allows for easy identification of contents, better airflow and reduces the overall weight. They can be stackable or collapsible, making them ideal for saving space when not in use. They are widely used in industries such as retail, automotive, and manufacturing for transporting components or materials.

Stillages and steel cages typically include a forklift-friendly base with integrated fork pockets or a raised frame. This design allows forklift tines to slide underneath the unit, ensuring smooth lifting and manoeuvring. Stackable design options allow forklifts to optimise vertical storage space.

Steel: an ideal material for logistics storage solutions

For several reasons, steel is an exceptional material for manufacturing stillages, cages, and A-frames. It’s incredibly strong; unlike wooden or plastic alternatives, steel solutions are built to last for years, providing excellent return on investment. They can resist damage caused by rough handling and heavy use and operate in extreme temperatures. Steel is also highly recyclable; at the end of its life, it can be recycled and repurposed.

Improving Efficiency and Safety

Steel stillages, cages and other steel containers are crucial in modern logistics operations. Their strength, versatility, and durability make them indispensable tools for safely storing and transporting resources from the factory to companies and consumers.

In addition to improving efficiency, they also contribute to workplace safety. The Health and Safety Executive (HSE) reports that over 7,000 injuries occur annually in the UK’s warehousing and storage sector, highlighting the inherent risks in these environments. By securely storing and transporting goods, stillages and cages minimise the risk of accidents through manual and improperly handled items.

For businesses aiming to streamline operations, improve safety, and protect their products, steel solutions provide a smart, long-term investment that supports every step of the supply chain. Whether you need standard equipment or custom-designed solutions, JS Burgess delivers quality, durable products on time and on budget. Get in touch with us today.

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Perfectly Positioned for Bespoke Steel Manufacturing

Johanna Munoz — Tue, 18 Feb 2025 14:17:18 +0000

JS Burgess is widely recognised as a leading manufacturer of material handling solutions, waste management and specialist containers. We also handle custom metal fabrication projects from clients ranging from prototypes and bespoke one-offs through to large volume production. With decades of expertise and a commitment to quality, we pride ourselves on delivering innovative, reliable solutions tailored to meet the unique needs of our customers.

Thanks to its versatility and broad range of applications, the UK metal fabrication industry is projected to amount to £8.4bn in 2024. Some of the most popular sectors include oil and gas, construction, automotive and agriculture. We take raw metal and put it through a series of processes including cutting, bending, welding, finishing and assembly to create a bespoke structure. This could be anything from steel barriers to tipping hoppers and WIP cages to plant flats.

Our Manufacturing Capabilities

At JS Burgess, we offer a full service that covers every stage of metal production, from initial design to final assembly. Not only do we have all the equipment to ensure that we can provide you with the highest quality sheet metal fabrication service but all our staff are experts in their field.

We provide a comprehensive concept to completion service, making us a ‘one-stop-shop’. We can take your design concepts and requirements and ensure a quality build that will meet applicable regulatory and safety requirements. We invest heavily in our facilities, and our dedicated workshop lets us deliver quality bespoke projects quickly and cost-effectively. Our experienced team can work with sheet metal in various ways, from laser cutting, bending, and forming to welding and assembly. We also offer several finishing services.

Success in Stillages

Our expertise in bespoke steel manufacturing is showcased through our extensive stillage range. Whether you need standard designs or custom solutions, our manufacturing capabilities allow us to deliver high-quality stillages tailored to your exact requirements.

By leveraging our comprehensive in-house manufacturing and design services, including 3D CAD modelling, CNC forming and laser cutting, we can work closely with our customers to develop stillages that are optimised for their unique operations.

We pride ourselves on offering versatile, cost-effective material handling solutions that maximise efficiency while maintaining compliance with all safety and regulatory standards. Whether you’re looking for stackable stillages, collapsible designs, heavy-duty builds, mesh cages or trollies, our team is committed to creating products that meet your needs while ensuring strength, reliability, and longevity.

Shape Up and Ship Out

Metal fabrication can be broadly divided into five main stages: design, cutting, forming, assembly and finishing; these are the tools of our trade:

Design

The in-house design team uses CAD software to either create plans from concept or integrate existing customer drawings into the final design. CAD lets us build a 2D or 3D image that maps out the shape and dimensions of your bespoke project. This allows us to quickly transform new ideas into great products. Creating 3D CAD models ensures that costs and implementation time are kept to a minimum.

CNC Punch Press

Using a programmed set of instructions, a CNC (Computer Numerical Control) punch press creates holes, notches, or complex shapes into metal by applying force through a variety of tooling options. This CNC technology automates the punching process and significantly reduces manual effort, ensuring consistency and minimising errors, even in large production runs.

Guillotine

Sometimes referred to as a power or squaring shear, a hydraulic shear allows for the precise and efficient cutting of metal sheets. Using hydraulic power, these guillotines deliver high force to a cutting blade, allowing them to slice through a variety of metals effortlessly. The machine’s adjustable settings enable customisation for different material thicknesses and lengths, ensuring consistent performance in high-volume production environments.

Laser Cutting

We also offer laser cutting to deliver a fast, versatile, and economical means of precision sheet metal cutting and plate profiling. Laser cutting offers extensive flexibility, handling profiles from simple components to more intricate shapes. It doesn’t require a clamping strip or part nesting, minimising waste.

CNC Bending and Forming

We offer a range of precision metal bending and forming services to meet our customer’s needs and project specifications. Metal forming is a process whereby metal objects and parts are created through mechanical deformation. The mass of the original material remains unchanged; only the dimensions and shape are manipulated as the steel is bent or rolled. Our factory is equipped with powerful press brakes and rollers. Presses apply a high tensile force to produce angles in sheet metal, whereas rolling reduces the thickness of a metal sheet whilst maintaining overall uniformity.

Assembly

The final phase of metal fabrication is assembly; this is the stage where the formed pieces of metal are joined together to make the finished product. Welding is the most common method of fusing metal, using intense heat and pressure. The various metal welding methods for manufacturing metal products include gas flame, electric arc, laser, electron beam, and ultrasound. JS Burgess specialises in metal inert gas (MIG) welding; this technique is very effective on heavy and light steels and aluminium.

Galvanising

Galvanising is a process where we coat the steel with a protective layer of zinc to prevent rust and corrosion. This process is highly effective for large metal structures like skips and materials handling equipment, which are exposed to harsh environments, moisture, and heavy use.

Powder Coating

Powder coating is a durable finishing process in which dry powder, made of pigment and resin, is electrostatically applied to metal surfaces and cured under heat. This creates a tough, smooth, and uniform protective layer. It also provides a customisable, attractive finish that can be matched to a RAL colour chart.

Why JS Burgess?

JS Burgess has nearly four decades of experience in bespoke steel manufacture. We’ve partnered with hundreds of customers, supplying bespoke metal solutions for diverse applications. All our projects are backed by ISO 9001 quality assurance, giving you peace of mind through every step of the process. We support 3D CAD design but are happy to work with simple sketches.

We can handle the entire fabrication process, from design to final fit and finish, saving customers the inconvenience and expense of working with multiple providers.

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JS Burgess heads to Hillhead 24, discover our waste management and skip range at Stand RA1

Johanna Munoz — Wed, 15 May 2024 13:36:55 +0000

JS Burgess will be exhibiting at the upcoming Hillhead exhibition, showcasing a range of waste and recycling containers. This popular event is set to occur from June 23-25, 2024, at Hillhead Quarry, Buxton, presenting the newest innovations and technologies in the quarrying, construction, and recycling industries.

Hillhead has established a global reputation for its dynamic and live demonstrations. It provides a unique platform for exhibitors to present their products and services in situ, working in their natural environment. Visit us at stand number RA1, where our expert team is ready to explore how we can transform your site operations and demonstrate how our rugged waste and recycling containers can create a productive, safer working site. Manufactured in the UK, our wide product line includes Roll On Roll Offs (RoRo), HLC containers, stillages, FEL and REL bins, compactors, hoppers and plant flats. We also offer a complete customisation service that covers everything from concept and design to fabrication and finishing, all adhering to the highest quality standards and specifications.

We will be exhibiting as part of the Eldapoint Group alongside our sister companies TF Jackson and Eldapoint, offering a diverse product range, including shipping container conversions and modular portable buildings for temporary office space, drying rooms, anti-vandal units, canteens, toilet blocks or secure sleep stations.

If you would like to get in touch or schedule a meeting in advance, please contact us and we will be happy to arrange a consultation. In the meantime, please browse our website to learn more about our comprehensive range of waste and recycling containers. You can also connect with us on social media for industry updates, exclusive offers, and a sneak peek at the exciting products we’ll be showcasing at Hillhead 2024:

Join us at Hillhead 2024, we look forward to meeting you and exploring how our waste management solutions can contribute to the success of your operations.

JS Burgess and The Eldapoint Group

JS Burgess is proud to be a company operating as part of the Eldapoint Group. Through a series of strategic acquisitions, the Eldapoint Group has harnessed the manufacturing capabilities and complementary product portfolios of TF Jackson, Eldapoint, Fibaform, GWR and JS Burgess. The move firmly establishes us as a leading player in the prefabricated building, shipping container conversion, and waste management sectors, backed by our multi-site production and assembly facilities. We have the operational breadth and expertise to anticipate and surpass the ongoing needs of our customer base, leveraging cutting-edge technology and exceptional service.

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Glass Handling Reinvented: Tailored Stillages for Fragile Freight

Johanna Munoz — Wed, 31 Jan 2024 13:31:00 +0000

Transporting fragile glass poses a unique set of challenges. Its manufacture, packaging and transport require careful handling throughout the entire logistics process. Uneven roads and bumps during loading can shatter, dust particles rubbing against the surface can leave noticeable marks and extreme temperatures can shock and warp. Tailored material handling solutions, such as cushioning materials, dividers and stillages, will protect glass from vibrations, shocks and jolts.

A well-constructed stillage will get a glass pane to its end destination intact and on time. JS Burgess Engineering are the largest stillage manufacturer in the UK. With an experienced team, we manufacture and supply tens of thousands of stillages annually to many industry sectors.

The Evolution of Glass Handling: From Creaky Crates to Stillage Savvy

Historically, glass handling has undergone significant transformations. From traditional manual handling methods to modern stillage solutions, its evolution reflects a commitment to efficiency, safety and precision in the glass industry.

In the early days, glass handling was a labour-intensive and delicate process. Skilled artisans crafted glass products by hand and transportation involved manual carrying or basic wooden crates. Fragile glass items faced a high risk of breakage during transit, limiting the scale and scope of glass production and distribution.

As industrialisation gained momentum, glass for the masses increased demand. Enter the frame stillage, a sturdy wooden frame cradling individual sheets of glass, offering much-needed protection and stability. The mid-20th century saw a significant shift with the introduction of more advanced handling equipment and packaging, such as foam, bubble wrap and forklifts. Modern stillage solutions adopted metal frames and rubberised supports. Today, specialised stillage designs cater to specific glass types and applications, from flat mirrors to curved architectural panels.

A-Frame and L-Frame Stillages

JS Burgess Engineering is one of the largest manufacturers of glass handling equipment in the UK. We supply thousands of bespoke A-Frame and L-Frame stillages to leading glass and window manufacturers and distributors.

A-frame and L-frame glass stillages are two distinct designs. The main difference is their structural configuration and applications. As the name suggests, an A-frame glass stillage resembles the letter “A.” Characterised by a triangular frame, an A-frame works well for storing and transporting long, vertical glass items such as sheets or panels. The A-frame structure provides stability, preventing leaning or shifting during handling. JS Burgess design and manufacture A-frames to meet customer requirements for usage, dimensions, safe workload (SWL), transportation and LOLER certification.

Whilst most companies use A-frames for handling panel-type products such as glass and modules, some customers have site-specific rules requiring L-frames. An L-frame stillage has a horizontal base with an upward vertical section resembling the letter “L.” This design allows the frames to be stored flat against a wall or in a warehouse racking system. Our L-frames and A-frames use hard-wearing mesh-faced birch timber on the base and PAR timber on the backboards.

Customisation for Specific Needs

Stillage customisation ensures that every stillage we make can be tailored to our customer’s specific industry needs and product requirements. We can offer a fully comprehensive CAD design service using our in-house drawing and technical design facilities. Our experienced technical team work closely with our customers to exact stillage specifications, sizes, safe working loads, logistical problems or restraints, storage space and transportation.

We can adjust size, shape and weight to optimise the use of space and unnecessary movement during transportation. This tailored approach ensures that the stillages precisely fit the contours of the items they carry, reducing the risk of breakage. Stillages can also be engineered to handle varying weight capacities, maintaining structural safety even under diverse load conditions. Another option is customising stillages for their working environment, such as corrosion-resistant coatings for outdoor use or anti-static features for sensitive electronic components. Our engineering team can add specialised features like removable partitions, dividers, or adjustable shelving. These elements enhance the versatility of stillages, minimising the need for multiple storage solutions and streamlining logistics operations.

Safety and Efficiency in Glass Transport

Stillages incorporate various safety features to ensure secure storage and transportation of goods. One crucial aspect is structural integrity; stillages are professionally engineered to withstand maximum load, minimising the risk of collapse. Reinforced frames and durable materials enhance their strength, contributing to overall safety. JS Burgess can also incorporate anti-tip mechanisms to prevent accidental tipping during loading, unloading, or transportation. We use ergonomic designs with rounded edges and smooth surfaces, minimising the risk of injuries during handling. Additionally, safety markings and load capacity indicators provide clear guidelines for operators.

Choose JS Burgess for best-in-class glass stillages

As one of the largest A-frame suppliers in the industry, JS Burgess designs and manufactures all A-frames within our own UK-based factory. We operate to ISO 9001 certification, ensuring quality, consistency and excellent service. This commitment to quality management enhances operational efficiency, reduces defects and streamlines production processes. We consistently meet and often exceed customer expectations. If you want to know more about the different types of glass handling products, call 01663 719 300. Our skilled team are happy to answer any questions and advise on specific requirements.

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How Mattress Stillages Are Changing Bedding Logistics

Johanna Munoz — Mon, 18 Dec 2023 11:09:00 +0000

UK manufacturers’ sales of mattresses in 2023 had an estimated value of £781 million, with the industry employing over 8000 workers. From lazy duvet days to Netflix marathons and everything in between, we spend roughly one third of our life sleeping, much of it on a mattress. We look at the logistical challenges in manufacturing a top-quality mattress and how a JS Burgess stillage can bring efficiencies to the shop floor.

What is a Stillage?

In a nutshell, a stillage is a type of metal pallet for holding and storing goods and materials off the ground. It can be built with a frame, cage or solid sides so the contents stay put and the weight is safely supported. It is common for them to have a stackable design optimising storage space on the production floor.

Enhancing Efficiency with Mattress Stillages

Stillages can improve the efficiency of your business by reducing the time it takes to load and unload your products for production and transportation to warehouses or end users. They make the whole transportation safer and prevent damage to the finished goods. An excellent example is the glass industry, where manufacturers use A-frame stillages to support sheets of glass for transport.

Safety Benefits of Using Stillages in Bed Manufacturing

Stillages are also a very safe way of transporting goods, avoiding the need to load or unload them at regular intervals. That means saving time for your business and a much safer working environment for your employees. The HSE found that bed manufacturing had around twice the manufacturing industry’s average rate of manual handling injuries. It conducted an in-depth report into the production process, concluding that mattresses transported on pallets or in stillages help keep the work environment ordered, allowing staff to easily move goods around the factory. This consequently reduced unnecessary manual handling and, therefore, workplace injuries. HSE Report

Choosing the Right Stillage for Your Business

When choosing the right stillage for your business, you must consider the space, purpose and contents. A king-sized mattress can contain about 200m of coiled wire, weigh up to 70 kilograms and potentially cost thousands of pounds. They are heavy, high-value items that need to be transported safely and damage-free.

JS Burgess Engineering: Expertise in Stillage Design

JS Burgess Engineering is a specialist volume manufacturer with extensive experience designing and supplying stillages for mattresses, bed parts and accessories. We work with some of the UK’s largest bed and mattress manufacturers and their tier 1 and 2 suppliers. Our mattress stillages are based around a stackable post pallet footprint ideally suited for storing and transporting larger, bulkier items. The mattresses are stored flat, not propped up on the side, to avoid damage to the internal springs and materials over time.

Customisation and Advanced Features of Stillages

The design can be customised for your specific space, usage and safe working load (SWL) to minimise damage and protect soft fabric surfaces. Optional features include forklift pockets, heavy-duty castor wheels, drop fronts and collapsible or removable sides. We can also incorporate removable dividers so the stillage has the flexibility to accommodate different sized items.

Stillages help bed manufacturers and many other industries organise their production workflow, warehousing and save space. They are a safe storage and transport system designed and engineered to withstand high-weight loads, frequent use and extreme temperatures. JS Burgess have been designing and manufacturing metal stillages for over 30 years; we guarantee a durable, high-strength product that can handle almost any storage application.

All our stillages are designed and manufactured at our UK site, making us a trusted partner for businesses needing a custom solution. No matter what your business or warehouse needs, we have the correct form of stillage for you. To speak to a member of our expert team, call +44 1663 719 300 or email us at enquiries@jsburgess.co.uk.

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Choosing the right glass handling equipment for your business

Johanna Munoz — Thu, 09 Nov 2023 11:02:00 +0000

Efficient and safe glass handling is paramount in the glass industry. Selecting the right equipment for manufacturing, installation, or transportation is vital. As a top UK manufacturer of glass handling equipment, JS Burgess can guide you in making the right choice.

Identifying Your Needs

Determine your specific glass-handling requirements.

Our team of specialists is here to guide you based on your needs.

Choosing the Right Stillage

Your choice of L-frame or A-frame stillages depends on your glass handling needs and storage or transportation prerequisites.

A-frame Stillages: Characterised by their triangular shape, these are ideal for transporting glass panels, reducing the risk of cracks or breaks. Our A-frame stillages are tailored to your usage, dimensions, workload, transportation, and certification needs.
L-frame Stillages: Some businesses prefer L-frames due to site-specific rules. These frames allow flat storage against walls or in racking systems.

Safety First

Prioritise safety features like secure grips, load capacity, and safety interlocks. Ensure compliance with safety regulations. At JS Burgess, our crane-able A-frames undergo LOLER inspections, ensuring the highest safety standards and compliance with LOLER legislation.

Load Capacity and Size

Choose equipment that can handle the weight and dimensions of your typical glass products and is adjustable for various size

Mobility Matters

Your equipment should cater to your workspace layout and mobility needs. If you frequently change locations or work at different heights, opt for portable and adjustable equipment.

Why Choose JS Burgess?

As a leading manufacturer, we supply numerous bespoke A-frames and L-frames annually, ensuring expert guidance for your business. We handle complex projects, designing and manufacturing top-quality equipment in our UK factory.

For tailored solutions or advice on glass handling equipment, contact JS Burgess at +44 1663 719 300 or enquiries@jsburgess.co.uk.

The post Choosing the right glass handling equipment for your business appeared first on J S Burgess Engineering Ltd.